Hong Kong Polytechnic University has an extensive campus with almost 30,000 students and approximately 1000 staff. The first phase of this HVAC system renovation project covers an area of nearly 10,000 m2.
The university’s system had to be optimised to maintain a healthy and comfortable indoor climate with precise temperature control and a high level of efficiency. To begin, a complete system review and renovation of a representative 700 m2 test area was planned. This would demand both expertise and a close working relationship between the university and TA Hydronics.
The key was to establish a reliable hydronic balance. In an unbalanced system, the terminals closest to the pump operate in overflow while those further away are in underflow. This is a typical issue in HVAC systems and results in varying indoor climates in different rooms. People then attempt to compensate for this discomfort by adjusting thermostat settings, which reduces efficiency and can compromise comfort.
The first step in reaching the optimal solution was to review the existing system. TA Hydronics began with a thorough analysis, measuring differential pressure, flow and temperature inside the chilled water system. TA Hydronics' own software, TA Select, was then used in the design phase for hydronic calculation and component selection.
The next step towards increased comfort was the installation of selected system components, mainly balancing valves together with differential pressure controllers. Commissioning support was provided, making sure that the solution would deliver from the outset and provide optimum comfort, energy savings and the fine degree of temperature control the university required. Owing to the specialist knowledge of TA Hydronics, the TA CBI balancing instrument was used to help speed up commissioning and made the process more precise and more cost-efficient.
To verify the performance of the upgraded system, a test was carried out in a representative part of the system to measure both cooling performance and energy consumption.
By comparing both the old and renovated systems it became clear that the new system was able to deliver a superior level of comfort and increased energy-efficiency. As a result of the newly commissioned solution, the water flow remains stable, minimising temperature fluctuation and enables an excellent level of control. As such, the university expects a full payback on its initial investment in just 14 months.
TA Hydronics' innovative differential pressure control valves are now being used following the re-commissioning of this installation to regulate the pressure and flow of the hydronic systems. In the experimental phase, significant energy savings were achieved in the buildings of the Polytechnic that utilise this self-regulating climate control technology.
- Professor Daniel W. T. Chan of the university’s Dept. of Building Services Engineering.
As a result of the successful outcome, Hong Kong Polytechnic University will continue to optimise its campus HVAC systems in the coming years. The university aims to have a fully controllable indoor climate, optimising both energy efficiency and indoor comfort. In turn, the university trusts TA Hydronics' specialist knowledge and expertise.